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Digital Robot 2000C

Digital Robot 2000C

Highly automated perfect binding system for efficient in-line book production. Designed for seamless integration with digital printers and paper processing systems, the Digital Robot 2000C enables fully automated production of perfect bound books with fast job changeovers, intelligent process control and support for on-demand manufacturing.

Smart Binding Solution for Efficient In-Line Production

The Digital Robot 2000C is designed for the growing demand of efficient in-line production from digital printer to perfect bound books. It features a new level of automation and provides smart connectivity to various types of digital printer and paper processing system.

Digital Robot 2000C is capable of in-line connecting with HP, Kodak, Canon, Ricoh and other different brands of digital printer to achieve an integrated production line, which offers a seamless workflow with maximum variability and flexibility for on-demand production.

 

Outstanding Features 

Seamless and Touchless Workflow: It is capable of seamlessly integrating with upstream digital printers to achieve a fully automated digital production line with improved system efficiencies.

Fast Automatic Changeover: Automatic job changeover can be accurately completed in as little as 15s for changes in book thickness and book formats at the fastest speed.

Optional PUR Gluing System: The moveable glue tank design allows changeover between EVA and PUR glue application system in just minutes. 

 

Machine Layout


Details

Vertical Turning Module

The vertical turning module is to automatically feed the book blocks from upstream and turn the book blocks from vertical into lay-flat.

All setups are fully automated according to the book block thickness and format.

Robot Arm

Smart robot arm controlled by servo motor can automatically and precisely feed the book blocks.

Integrated book thickness measuring system enables effective book production.

Central Control System

The touch screen with graphical interface serves as the central control and monitor system for all modules. 99 jobs can be stored and accessed again for repeat jobs.

Spine Gluing Station
The spine glue length and thickness are adjusted automatically and accurately. Interchangeable gluing system allows easy changeover between EVA and PUR.Side Gluing Station
The side gluing discs are adjusted automatically according to the book thickness.
Cover Feeding Station

The special in-feed design from the bottom enables that cover sheets can be added on the fly without stopping the production.
The side gauges of cover feeding station and position of cover scoring wheels are automatically adjusted according to the input data.

Nipping Station

Thanks to the strong and rigid nipping mechanism, covers can be precisely and firmly nipped with the book blocks to obtain perfectly-shaped book spines.
The opening width of nipping plates and side gauges are automatically adjusted.

Technical Data

Machine ModelDigital Robot 2000C
No. of Clamps4
Max. Mechanical Speed1600 c/h
Book Block Length (a)140-320 mm
Book Block Width (b)120-270 mm
Book Block Thickness (c)3-50 mm
Cover Length (d)140-450 mm
Cover Width (e)250-590 mm